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Mahindra Flex Fuel Engines: E30+ Ethanol Ready SUVs for India’s Green Future

By: Auto Yatra

On: Sunday, August 24, 2025 11:59 AM

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Mahindra Flex Fuel Engines are being developed to support E30 and higher ethanol blends in India. Check details of Mahindra’s ethanol-ready SUVs, technology updates, challenges, and benefits as India gears up for the 2030 ethanol transition.

Flex Fuel Roots in a Mahindra Flex Fuel Engines Manufacturer – Powering the Future Towards E30+ Ethanol Model

The automobile sector in India is embracing a new dawn that is redefining a sustainable mobility, and the Mahindra Flex Fuel Engines will have a key role to play in this revolution. Mahindra is already giving careful thought to engines that can run smoothly on ethanol-petrol blends beyond E20, given that the government has set forth the goal of E30 ethanol blending by 2030.

Mahindra Flex Fuel Engines 2025
Mahindra Flex Fuel Engines 2025

The significance of Flex Fuel Engines to India

  • E20 petrol (20 % ethanol and 80 % petrol) is currently used in India and next on the list is E30.
  • Ethanol is a cheaper alternative, renewable and a cleaner alternative to petrol.
  • Saves on foreign petroleum crude.
  • Lowers carbon emissions, which are in line with India net-zero objectives.
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Indian customers can now look forward to not only powerful, but also ethanol-based fuel ready SUVs with Mahindra entering the race.

Mahindra Flex Fuel Engines Various Technical Adjustments

Mahindra flex fuel engines are specifically being designed with low-end components to support E30 and greater ethanol blends:

  • Ethanol-Resistant Strain: To use stainless steel, anodized aluminium, and special polymers in tanks, pumps, and injectors.
  • Heated Fuel Injectors: Prevents ignition troubles when it is cold outside.
  • Smart Fuel Sensors: Real time detection of ethanol content to the effect of calibrating ECUs.
  • Refined ECU Tuning: Fine tuning to correct timing on spark, fuel injection and air-fuel ratio.
  • New Seals & Gaskets: Seals and gaskets made of rubber have been changed to ethanol resistant materials to prevent corrosion.

Mahindra SUVs with the Flex Fuel Technology

The possibility of the Mahindra XUV300 Flex Fuel SUV has already been demonstrated by the company at the 2024 Bharat Mobility Expo.

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Mahindra Flex Fuel Engines 2025
  • It is fitted with a slightly modified 1.2L turbo-petrol engine
  • Supports E20- E85 ethanol blends
  • Produces 110 h pdf and 200 NM torque just like the petrol only version

The latter demonstrates that no such compromise in performance can be made by ethanol-based engines.

Issues of the Flex Fuel Engines

  • Technology: Mahindra is yet to provide technology stability as it seeks to upgrade technology capacity.
  • Decreased Fuel Efficiency: Ethanol has less energy content which results into less mileage reduction of 15 to 30 percentages.
  • Increased Expenses: Engines made Ethanol ready are costly because they are manufactured using an expensive compound and technology.
  • Cold Start Problems: Ethanol has an increase in ignition temperature which can cause problems in winter driving.
Mahindra Flex Fuel Engines 2025
Mahindra Flex Fuel Engines 2025

Despite such challenges, Mahindra believes it can ensure a balance is achieved when considering performance, efficiency, and sustainability.

Advantages to the Consumers

  • Reduced Cost of Running: Ethanol costs less than petrol in general.
  • Eco-Friendly Driving: Less carbon imprint.
  • Forward-atherto SUVs: Engines fuel compatible.
  • Economic Benefits to the farmers: the increased use of ethanol benefits sugarcane and grain farmers in India.
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What is Next in India Ethanol Roadmap?

  • April 2023: All automobiles were E20 compliant
  • By 2025: Increased vehicle models to run on flex fuel.
  • By 2030: E30 to be adopted in all Areas.

Mahindra is prepared so that it maintains aggressive and green SUVs in this transition.

Auto Yatra

"Hi, I'm a dedicated content writer with 5 years of experience specializing in the automobile industry and beyond. Renowned for delivering in-depth analysis and engaging storytelling, I bring a fresh and unique perspective to the world of automotive content."
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